Over the past few years, inspectors in the cement industry have been experiencing major benefits by using indoor drones to gather visual data. These devices are becoming essential tools for conducting internal inspections of critical equipment, allowing teams to assess conditions without risking human safety.
Indoor drones are particularly useful for inspecting hard-to-reach areas such as cyclones, slurry tanks, and kilns. Traditionally, inspectors had to enter these spaces, often using scaffolding or rope access, which was time-consuming and dangerous. Now, with advanced drone technology, they can safely fly a drone into these environments, collecting high-quality visual data from within.
Here are some of the key assets that are commonly inspected using indoor drones at cement plants:
- Cement and clinker silos
- Slurry tanks
- Cyclones
- Tertiary air ducts
- Kilns
- Storage units
- Conveyor belts
Using drones not only improves safety but also saves time and money. For example, one global cement company saved $50,000 in a single inspection by avoiding the need for scaffolding. Drones can reduce inspection time by up to 50%, making the process faster and more efficient.
In addition to saving costs, drones help reduce downtime. In one case, a company saved 16 hours by eliminating the need to install and remove scaffolding during a cyclone inspection.
Another advantage is improved access. Many areas inside cement plants are too tight or dangerous for humans to reach, but drones can navigate these spaces easily. Their protective cages allow them to get close to walls, ceilings, and other structures, capturing detailed images that would otherwise be impossible to obtain.
High-quality visual data is another major benefit. Drones can capture clear images of even small components, helping inspectors identify potential issues early. This level of detail ensures that maintenance can be scheduled before problems escalate.
Drones also enable more frequent inspections. With quick “spot check†flights, plant managers can monitor conditions in real-time, leading to better decision-making and longer asset life.
If you're considering using indoor drones for your next inspection, here are some best practices:
- Use fishing line to prevent losing the drone, especially in dusty environments.
- Keep flights short to minimize dust disturbance and maintain visibility.
- Clean the drone thoroughly after each use to extend its lifespan and ensure readiness for future missions.
By incorporating indoor drones into their inspection routines, cement plants can enhance safety, efficiency, and overall performance.
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