ESI is thrilled to introduce CThru Metals, a new division within our metal forming and manufacturing operations. This innovative division focuses on producing expanded metal mesh foil products using precision-grade, high-quality metals, thinner gauges, wider coils, and enhanced durability. Our team is excited to offer these advanced solutions to meet the needs of various industries.
Why Choose Expanded Metal Mesh Foil?
Compared to woven wire or perforated metal, manufacturing expanded metal mesh foil results in a more reliable product with significantly less waste. Unlike woven wire, expanded metal mesh is crafted from a single piece of material, ensuring greater durability and consistency. Our engineering teams have developed specialized equipment and techniques to configure a wide variety of expanded metal foil materials to precise specifications and tolerances. Whether it’s stainless steel, copper, aluminum, exotic alloys, or titanium, our experts can create custom meshes tailored to your requirements.
In recent years, expanded metal has gained significant market share from perforated metal due to its superior efficiency and reduced waste. For instance, when a perforated metal panel has perforations covering 50% of the sheet, half of the original metal becomes scrap. In contrast, expanded metal foil offers exceptional production efficiency with minimal material loss. Additionally, we can achieve very tight tolerances, providing clients with precision-engineered products that fit their exact specifications. Our diamond sizes range from 0.03 to 0.5 inches, with mesh openings ranging between 25 and 5,000 per square inch. We work with metal thicknesses from 0.001†(0.025mm) to 0.016†(0.40mm).
Given the rising demand for high-performance metal forming across multiple industries, ESI recognized this as an opportunity to deliver top-notch expanded metal mesh at competitive prices. Our expanded metal capabilities at CThru Metals include flattening, stretching, annealing, custom blanking, and solid sections. These processes allow us to provide customized solutions that cater to specific industrial applications.
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Why CThru Metals?
With over 30 years of leadership in metal stamping, ESI brings unique insights into the increasing demand for high-quality expanded metal mesh foil in numerous sectors. Leveraging our expertise in metal stamping, we’ve developed innovative, proprietary equipment and processes that enable us to fabricate custom shapes and sizes for any unique application. Some of the products we can produce include expanded metal foil for lightning-strike protection in aircraft and wind turbine blades, expanded metal foil for fuel cells, batteries, electronics, and solar, EMI shielding for sensitive electronics, and custom metal and plastic mesh filters for filtration applications.
One of the key advantages of CThru Metals is that we manufacture all tooling in-house. This allows us to fully leverage the benefits of our proprietary processes and equipment. With every product completed start-to-finish at our facility, our customers benefit from faster turnaround times and consistently high quality.
Over the past three decades, ESI has achieved remarkable milestones. The launch of CThru Metals represents an exciting step forward in our growth journey and underscores our commitment to delivering advanced solutions to our industrial clients. To learn more about our capabilities, visit the newly launched CThru Metals website.
As a company, ESI remains dedicated to innovation and excellence. We believe that CThru Metals will play a crucial role in shaping the future of metal forming and manufacturing. If you’re interested in exploring how our expanded metal solutions can benefit your projects, don’t hesitate to reach out. Our team is ready to assist with any inquiries or partnerships. Together, let’s push boundaries and redefine what’s possible in metal fabrication!
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