**Twin Screw Extruder PVC Imitation Marble Profile Co-Extrusion Production Line**
This advanced production line is designed for manufacturing PVC imitation marble profiles and includes auxiliary equipment such as mixers, crushers, lamination machines, and hot stamping machines. The entire system features a specially designed twin screw extruder that ensures excellent shearing and plasticizing performance, guaranteeing high-quality output. Additionally, the high-speed cooling of the extrusion and calibration mold significantly enhances the production speed and efficiency.
The production line consists of the following key components:
**Mixer – Parallel Double Screw Extruder – PVC Imitation Marble Profile Tooling – Vacuum Forming Table – Haul-off Machine – Cutting Machine – Stacker – Hot Stamping or Lamination Machine – Crusher**
**Key Features:**
- **Imitation Marble Width:** 240mm
- **High-performance Twin Screw System:** Ensures stable extrusion and consistent quality
- **Speedy Cooling Mold:** Increases line speed and productivity
- **Adjustable Calibration Table:** Allows easy operation with front-back, left-right, and up-down adjustments
- **Precision Cutting Unit:** Offers smooth cuts with tracking cutters for wide profiles
- **Intelligent PLC Control System:** Provides an intuitive interface for easier operation
**Advantages of the Production Line:**
- Specialized screw design improves plasticizing effect and ensures stable extrusion
- Fast cooling die increases production efficiency and line speed
- Upper and lower caterpillars are driven by separate motors, ensuring stability and reliability
- Tracking cutter ensures efficient and accurate cutting for wide profiles
- User-friendly PLC control system simplifies operation and maintenance
**Detailed Work Flow & Equipment Description:**
| Equipment | Description |
|-----------|-------------|
| Feeder | Feeds raw materials into the extruder |
| Extruder | Equipped with world-class electrical components (Siemens, Schneider, ABB), high-torque gearbox with NSK/SKF bearings, Siemens/WEG motor, bimetallic screw and barrel, and intelligent PLC control system |
| Die Head | Made from 3Cr13/3Cr17 material; includes extrusion die head, calibrator, and cooling tank; suitable for PVC wood-plastic foamed and PE/PP wood-plastic cold push direct extrusion |
| Vacuum Calibration Table | Includes vacuum and water pump; width: 240mm, length: 6000mm; has an independent control panel for ease of use |
| Haul-off | Upper and lower caterpillars driven separately with frequency inverter control; uses aluminum mounting plate and pneumatic compaction |
| Cutter | Equipped with tracking or lifting saw cutters with double station dust collection system; synchronized via air cylinder or servo motor |
| Stacker | Constructed with stainless steel 304; discharge controlled by air cylinder |
| Surface Treatment Machines | Includes embossing, brushing, sanding, lamination, and hot stamping machines for final product finishing |
**Main Component Brands:**
- Motor: Siemens, WEG, SEW
- Gearbox: SEW, FALK
- Bearings: SKF, FAG, NSK
- Air Cylinder: Festo, SMC, AirTac
- PLC Interface & Modules: Siemens, Schneider, Beckhoff
- Frequency Inverter: ABB, Schneider, Siemens
- Servo Motor: Lenze, Delta
- Pressure Sensor: Dynisco, Gefran
- Low Voltage Components: Siemens, Schneider, Omron, LS
- Temperature Controller: Omron, RKC
- Solid State Relay: Crydom, Celduc
**Technical Parameters:**
| Max. Profile Width (mm) | Extruder Model | Designed Capacity (kg/h) | Extruder Motor Power (kW) |
|--------------------------|----------------|--------------------------|----------------------------|
| 180 | ACE 51/105 or 55/110 | 80–120 / 120–150 | 18.5 / 22 |
| 240 | ACE65/132 | 175–250 | 37 |
**Why Choose ACEEXTECH?**
- Over 25 years of experience in the plastic extrusion industry
- Ability to provide customized extrusion solutions
- Comprehensive sales system covering pre-sales, sales, and after-sales support
- Professional sales team fluent in English, Portuguese, Spanish, Turkish, and Russian
**Our Services Include:**
- Customized extrusion solutions
- Turn-key projects including plant layout, formula development, and production support
- Full-service support from pre-sale to after-sales
- On-site commissioning and installation, plus free training for client staff
**To receive a detailed proposal, please provide:**
- Basic drawing of the final product
- Required output capacity
- Whether single, double, or triple cavity extrusion is needed
**Contact ACEEXTECH Today!**
**JIANGSU ACEEXTECH MACHINERY CO., LTD**
**Tel:** +86-512 58620105
**Fax:** +86-512 58620107
**Mobile/WhatsApp:** +86 13962472339
**Website:** [www.aceextech.com](http://www.aceextech.com)
**Address:** No. 18 Yuefeng Road, Nanfeng Town, Zhangjiagang City, Jiangsu, China, 215600
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