Over the past few years, inspectors in the pharmaceutical industry have increasingly discovered the advantages of using indoor drones to gather visual data. These compact and agile devices are specifically designed to navigate tight, enclosed spaces, making them perfect for internal inspections of critical assets.
Here are some of the key assets that inspectors commonly check using indoor drones:
- Storage tanks
- Pipe racks
- Cables
- Conduits
- Pressure vessels
- Additional components requiring regular internal checks
Traditionally, inspecting these structures involved entering confined spaces, often with the help of scaffolding or rope access. This process was not only time-consuming but also dangerous, exposing workers to significant risks such as falls, exposure to hazardous materials, and even fatalities.
Indoor drones eliminate the need for human entry, allowing inspectors to collect high-quality visual data remotely. This not only improves safety but also reduces costs and downtime significantly.
One major pharmaceutical plant reported saving over 60,000 Euros in a single inspection cycle by using an indoor drone. The savings came from faster data collection and quicker return to operation. In fact, many companies report cutting inspection costs by up to 95% when switching from manual methods to drone-based inspections.
Another major benefit is reduced downtime. Setting up and dismantling scaffolding can take days or even weeks, during which the asset is out of service. Drones eliminate this need, speeding up the entire process.
Drones like the Elios 2 provide high-resolution 4K video and images, along with advanced stabilization and lighting features. This allows inspectors to spot even the smallest details inside tanks, pipes, and other hard-to-reach areas. For example, during a riboflavin test, a drone captured clear images of tank cleanliness, enabling remote analysis without physical entry.
Indoor drones are also excellent at accessing tight spaces. Their protective cages and collision-tolerant design allow them to maneuver through narrow areas safely. This makes it easier for inspectors to get close to surfaces and identify potential issues.
Thanks to their speed and flexibility, drones enable more frequent inspections. Quick spot checks on difficult-to-access areas lead to better maintenance planning and fewer unexpected breakdowns.
Finally, software like Flyability’s Inspector 3.0 helps organize and store inspection data. Inspectors can mark defect locations for future reference or share them with maintenance teams, improving overall efficiency and communication.
In summary, indoor drones are transforming how pharmaceutical inspections are conducted—making them safer, faster, and more cost-effective.
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