The AST-800 Copper Cable Granulator is a high-performance, environmentally friendly machine designed for the efficient recycling of waste copper cables and wires with diameters up to 40mm. This includes automotive wires, motorcycle wires, computer cables, and more. It is ideal for businesses looking to process large volumes of scrap materials in an eco-conscious and cost-effective manner.
**Key Features:**
1. **PLC Control System:** Ensures smooth and precise operation.
2. **High Efficiency & Low Noise:** Offers reliable performance with minimal noise pollution.
3. **Double Crushing Process:** Enhances the purity of recycled copper.
4. **99.9% Copper Recovery Rate:** Maximizes material recovery and profitability.
5. **Independent Conveyor System:** Improves stability and efficiency of the entire production line.
6. **Replaceable & Sharpenable Blades:** Ensures long-term use and easy maintenance.
7. **Dust-Free Operation:** Prevents environmental pollution during processing.
**Working Process:**
The granulator first crushes the scrap cable into approximately 10mm particles, which are then further processed by a second crusher to reduce the size to 3–5mm. The mixture is then separated using a vibrating screen, effectively isolating the copper from the PVC plastic. This system ensures a high recovery rate of over 99%, making it one of the most efficient solutions available.
**Maintenance & Service:**
Regular maintenance is essential to ensure the longevity and performance of the machine. Here’s a suggested maintenance schedule:
| No. | Maintenance Item | Frequency |
|-----|------------------------|---------------|
| 1 | Blade Sharpening | Every 5 days |
| 2 | Belt Inspection | Every 15 days |
| 3 | Lubrication | Daily |
| 4 | Conveyor Check | Daily |
| 5 | Guard Screen | Daily |
| 6 | Screen Cleaning | Every 15 days |
| 7 | Screw Inspection | Daily |
It is recommended to perform routine maintenance after every 30 tons of material processed and comprehensive maintenance after every 300 tons. In harsh operating conditions, such as frequent overloads or repeated starts, adjustments to the maintenance plan may be necessary.
**Technical Specifications:**
- **Model:** AST-800
- **Power Supply:** 380V / 3-phase / 50Hz (customizable)
- **Purity Rate:** >99.9%
- **Wire Diameter Processed:** 0.2 – 40 mm
- **Product Size:** Approximately 4 mm
- **Capacity:** 500 – 800 kg/hour
- **Dimensions:** 9200 x 4300 x 2700 mm
- **Total Power:** 78.76 kW
- **Weight:** 8000 kg
**Investment Recommendation:**
If you have a large volume of scrap copper cables to process, the AST-800 is an excellent choice. Its advanced design and high efficiency make it a valuable investment for any recycling business aiming to maximize output while minimizing environmental impact.
[Image 1: New Generation AST-800 Copper Cable Granulator]
[Image 2: AST-800 in Action]
[Image 3: Detailed View of the Machine]
[Image 4: Operational Setup]
[Image 5: Final Output of Recycled Materials]
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